Pet Bottle Washing Line Pet Recycling Machine

PET Bottle Washing Line PET Recycling MachineProduct Description:The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be

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PET Bottle Washing Line PET Recycling Machine
Pet Bottle Washing Line Pet Recycling Machine

Product Description:

The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 300kg/h to 3000kg/h. The line main purpose is intend to get the clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper chips etc.
The device divided into unpacking,washing,sorting,detecting metal,crushing,floating washing,hot washing,rubbing,rinsing,dehydration,drying and packaging process steps.


 
Process Flow:
NOProcessMachineDescription
1Break the compacted bales(Optional)Bale OpenerAs PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, it must first be unpacked before the bottles can flow freely onto the belt conveyor system.
2Primary separation of sand and gravelTrommelRemove small contaminants such as broken glass, paper/cardboard,metals,rocks.
3Remove the labelLabel
Remove machine
Remove the label from the bottles.
4Sort out different color bottles, and labelsSorting ConveyorPicking out the different color bottle and also the bottle still have the label, which make sure the end products of PET flakes same color and much more clean.Metal Detector is optional.
5Crushing PET Bottles into PET FlakesWet CrusherUsing a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size.
6The First Time Floating washing the PET flakesFloating WasherA way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while plastic film, PP/PE bottle caps, and other contaminants float.
7Break down the oil & glueHot WasherUsing the hot water and chemical to break down the oil and glue on the PET bottles.
8Separating the contaminationHigh Speed
Friction Washer
The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off.
9The Second Time Floating washing the PET flakesFloating WasherIt used in cleaning pet flakes, make the flakes cleaner and whiter.
10Dry the PET flakesDewatering
Machine
The dewatering machine uses centrifugal force to spin water moisture off the PET flakes.
11Hot air to dry the PET flakesPipeline DryerUsing the hot air to take the humidity away from the clean material.


Components:
Pet Bottle Washing Line Pet Recycling Machine
Pet Bottle Washing Line Pet Recycling Machine


Technical Features:

1.High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 100-2000kg/hr.
2.Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3.All parts contacting with plastic material and water are made of high-quality 304 stainless steel; ensure no second pollution to flakes.
4.This China Hot Selling Waste PET Bottle Washing Machine can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5.The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6.Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.



Application Areas:
Bottles jars and other containers made of PET can be collected and recycled into a wealth of products. PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fibrefill for winter jackets and sleeping bags, construction materials, and many other items.

Pet Bottle Washing Line Pet Recycling Machine

Pet Bottle Washing Line Pet Recycling Machine

System Configuration:

No.

Machine Name

Note

1

Bale breaker

Custom

2

Belt Conveyor

PVC Belt

3

Metal detector

Custom

4

Label Remover

Remove the label from the bottles.

5

Manual Sorting Belt

Custom,PVC Belt

6

Belt Conveyor

PVC Belt

7

Crusher

Blade metal:alloy(9CrSi or SKD-II)

8

Screw Loader

Made of Stainless steel

9

Hot Washer

Made of Stainless steel ,can put some soda

10

High-speed Friction Washer

Made of Stainless steel
Can be design Two-screw

11

Sink-Float Tank

Single-screw or Two-screw

12

Dewatering Machine

Vertical or Horizontal

13

Drying system

Made of Stainless steel

14

Storage hopper

Normally 1000L

15

Flakes Pneumatic Separating Machine

New style label remover for flakes

16

Electrical Control Cabinet

Siemens DELIXI
Schneider ABB

 
Technical Parameters 

Input capacity

500kg/h

1000 kg/h

2000 kg/h

Workshop(M*M*M)

42 (L)×10(W)×6(H)

55(L)×15(W)×6(H)

70(L)×18(W)×6(H)

Ancillary staff

6Persons

8 Persons

12 Persons

Installation power

156KW

307KW

420KW

Water Consumption:

2Ton/h

3.5Ton/h

5 Ton/h

Final product

Moisture: max 1%

Bulk density: 0.3G/CM3

Particle size: 14-18mm

Metal content: max.20ppm

Floatable contamination: less than 200ppm

Total impurity: 320ppm

Moisture: max 1%

Bulk density: 0.3G/CM3

Particle size: 14-18mm

Metal content: max. 20oom

Floatable contamination: less than 200ppm

Total impurity: 320ppm

Moisture: max 1%

Bulk density: 0.3G/CM3

Particle size: 14-18mm

Metal content: Max. 20ppm

Floatable contamination: less than 200ppm

Total impurity: 320ppm



Pet Bottle Washing Line Pet Recycling Machine

 

 
 
 
 

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